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Wurster Fluid Bed Process Scaling Whitepaper

Scaling up the Wurster fluid bed coating process can be a complex challenge, especially when moving from development to commercial production. This whitepaper is designed to address these challenges and guide you through Coating Place Inc.’s proven scaling strategies. Whether you’re facing concerns with particle movement, air distribution, or nozzle performance, we have developed solutions that ensure seamless process transitions, making it possible to scale effectively and maintain product quality.

What You Will Learn:

• Optimizing Equipment Design for Scaling:
  You will learn how Coating Place Inc. approaches the unique dynamics of Wurster fluid bed coating, utilizing geometric equivalence in equipment design and consistent air velocity differentials to ensure reliable process scalability across various batch sizes.
• Navigating Process Parameters for Fluidization:
  This whitepaper explores key fluidization principles and how they are applied at different scales to optimize particle transport, suspension, and coating quality. We provide insights on how these parameters affect up-bed and down-bed air flows and overall process efficiency.
• Mastering Nozzle Performance and Atomization:
  Discover the importance of nozzle design and positioning in achieving consistent atomization and coating efficiency across different scales. You’ll also learn how Coating Place Inc. ensures equivalent performance in multi-nozzle systems, which is essential for maintaining product integrity during scale-up.